What to Expect
We are looking for a highly motivated and hands-on Sr. Mechanical Design Engineer to join the Manufacturing Test Engineering team – part of the “machine that builds the machine.” This team designs and builds robust, data-driven test systems for Tesla’s power electronics used in vehicles, energy storage, charging solutions, and humanoid robots. The ideal candidate is detail-oriented, organized, and thrives in a fast-paced, high-responsibility environment. They take pride in hands-on problem solving, have strong analytical skills, and are eager to learn and share knowledge. This role requires flexibility and a willingness to travel both domestically and internationally to support equipment development, deployment, and collaboration with global teams. This position plays a key role in shaping the quality and performance of Tesla’s core technologies and is based in Richmond Hill, ON.
What You'll Do
Architect automated test equipment, produce detailed-level CAD models, pneumatic diagrams, and verify designs using structural and thermal FEA and CFD
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Conceptual equipment development and carefully balance product specifications, process requirements, layout complexity, cost, and lead-time limits
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Identify opportunities and implement performance, robustness, ease of assembly improvements
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Analyze system constraints and propose innovative solutions
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Support building, debugging, validation and equipment duplication efforts, and fine-tune equipment for release to production
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Conduct detailed testing and validation of installed machinery to ensure robustness and quality
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Perform on-site and off-site acceptance testing (SAT/FAT) of test equipment
What You'll Bring-
6+ years’ experience as Mechanical/Mechatronics/Automation Engineer with focus in automation, machine design, robotics, and product development
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Experience transitioning products and processes from prototype to production
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Knowledge in solid mechanics, pneumatics, hydraulics, dynamics, material selection, prototyping, testing methods, everyday machining, and fabrication processes
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Exposure to sensors, microcontrollers, robots, relays
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Strong teamwork skills with a proven ability to interact and collaborate effectively with other engineering disciplines
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Versed in SolidWorks, PDM, and Ansys, or similar CAD/CAE software
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Degree in Mechanical Engineering, Robotics, Mechatronics Engineering, or equivalent experience
Tesla is an Equal Opportunity / Affirmative Action employer committed to diversity in the workplace. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, age, national origin, disability, protected veteran status, gender identity or any other factor protected by applicable federal, state or local laws.
Tesla is also committed to working with and providing reasonable accommodations to individuals with disabilities. Please let your recruiter know if you need an accommodation at any point during the interview process.
